Feed rate control
Save milling time and prevent tool breakage
Air Cut delete
Save time, easy CAM job
Unnecessary tool path called ‘Air Cut’ reaches normally to 5% to 30%.
This Air Cut paths should be deleted.
NCBrain deletes unnecessary Air Cut paths automatically,
and make easy CAM job accordingly.
Few load path delete
Reduce time in roughing & semi
This function makes rapid machining on thin load area automatically.
The small remained load will be cut later by necessary process.
G0 height control
reduce time & prevent collision
Along the shape and height of stock, G0 rapid motion shall be controlled for higher efficiency.
Also NCBrain creates approach paths as G01 code.
RPM control
along the contact point of tools.
Spindle should be changed by different condition such as along the work shape and location. NCBrain makes it possible accordingly.
Arc function
Good for old machine in saving time and high quality
Line(G1) to Arc(G2, G3) Translation and Look ahead Feed Control for Adjusting NC data to old Controller Machine
As a function of old-type instrument, it solves problems by circling of corner part, which has large data and accelerating/decelerating automatically. (General movie) as you know, there are many problems of over cutting quality lowering by dropping feed and shaking at the corner. But, (ARC movie) the following shows smooth ac/decelerating and clear manufacturing. The processing time reduced 30% and the quality increased
Bull-nose feed rate control
Tool life longer, time reduction
According to entry and location, feed rate of bull-nose should be controlled like an example above. This can reduce time and make tool life longer.
Tool path addition on overload
Prevent tool breakage & low quality
Overload area can cause tool breakage, low quality, and over cutting. NCBrain can handle these problems with self-creating tool path on extremely loaded area.
Best tool length information
Optimized tool chucking
According to the tool length, minor and major accidents can happen all the time. NCBrain shows optimal length information after 1 simulation. So, fast and safe milling can be done simply.
Tool length division
short and long length area for safe milling
Because of small deep area, the whole inefficient milling can happen more often than not. NCBrain divides these NC data by diameter and length of the cutting tool, which makes efficient milling accordingly.
Prevent collision
Create ramp entry
NCBrain checks and prevents accidents of the cutter. NCBrain changes the straight approach into ramp approach automatically.
3D peaking
Smooth machining at the corner
The sensitive section is the corner. NCBrain creates 3D peaking paths, not a direct way. It offers much more stable and smooth machining.
Prevent clamp collision
Avoid collision with clamp
Defining the clamp location, G0 tool paths will be adjusted for avoiding crash with clamps.
ATC form
T number change only, automatic coordinate insert and one NC data
Just input the number of ATC, NCBrain changes the NC data head section with ATC code form. And work coordinate codes are also simply added.
Verification of under & over cutting
Check in advance
Tool life control
Divide NC data based on tool lives for safe milling
Input the life time of various tools, and NCBrain divides NC data. M00 code will be inserted at the G0 rapid motion. Or, dividing path option will separate one file into several files with ATC form.
Graphic edit
Easy edit for NC Data
Order of process
Considering G0 numbers and distance
NCBrain could re-arrange cutting order to reduce time when G0 paths are too many.
FTP transmission
convenient network transmission
Using the data server has to follow several steps normally. NCBrain has FTP function that helps to skip these complicated tasks. One click will do.
Work sheet output – easy job
After simulation, NCBrain outputs worksheet showing work size, weight, tool
length, and time etc. Cutting time is very correct because NCBrain calculates the machine's acceleration (as G1 motion, G0 rapid motion) and also the feed rate changes.
